EPE Liner 38/400 & 45/400 For Glass Pill Bottles

EPE foam liner for aluminum and TIN caps on glass pill bottles – protects the product from metal contact. Made in the EU by AlumCap Ltd.

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Description

The EPE Liner is a foam liner that fits inside aluminum and TIN caps for glass pill and packer bottles. People also know it as a polyethylene foam liner. It sits inside the cap and prevents direct contact between the product and the metal, so it avoids unwanted reactions. Its precise sizing also keeps it securely in place, without falling out during capping or transport.

EPE Liner: Material & Construction

This liner has three layers: solid low-density polyethylene (LDPE) on the top and bottom, with a low-density foam core in the middle. This construction creates a liner that suits a wide range of products. It offers excellent chemical resistance to acids, alkalis, solvents, alcohols, oils, household cosmetics, and aqueous products. It also provides low moisture transmission and odor resistance, and it does not alter product taste.

Where the EPE Liner Is Used

It comes in both 38/400 and 45/400 sizes. Brands widely use it across pharma, nutraceutical, and supplement packaging. It also pairs equally well with metal or plastic closures. As a result, it suits brands packaging pills, tablets, capsules, and powders in glass or PET bottles.

Compatible Caps for the EPE Liner

It fits inside the Aluminum Cap GPI 38/400, Aluminum Cap GPI 45/400, TIN Cap GPI 38/400, and TIN Cap GPI 45/400. So, you get a consistent liner option whichever cap material you choose.

Also Available

Looking for a different sealing method? The PRESS Liner offers a pressure-sensitive, tamper-evident seal. Alternatively, the IHS Liner provides an induction heat seal for a fully hermetic closure. For help choosing the right liner, contact us and our team will guide you to the best solution.

Manufacturing & Quality

AlumCap Ltd manufactures the EPE Liner in the EU. It holds FSSC 22000, GMP, ISO 9001:2015, and ISO 14001 certification for consistent pharma-grade quality. In addition, our team quality-checks every batch before shipping, ensuring a reliable, secure fit inside every cap.

Liner Comparison: EPE vs PRESS vs IHS

Feature EPE Liner PRESS Liner IHS Liner
Sealing method Foam cushioning, no bonding Pressure-sensitive adhesive Induction heat seal
Tamper evidence No Yes Yes (strongest, hermetic)
Works with liquids Yes No (solid-form only) Yes
Special equipment needed None None (standard capping) Induction sealing machine
Best for General cushioning & protection Dry products, simple tamper-evidence Moisture-sensitive products needing an airtight seal

Frequently Asked Questions

What is the EPE Liner made of?

Three layers: solid low-density polyethylene (LDPE) on the top and bottom, with a low-density foam core in the middle.

Does it need special equipment to apply?

No. It sits inside the cap during manufacturing and needs no special equipment on your filling line.

Does it provide a tamper-evident seal?

No, it is a cushioning and protective liner, not a tamper-evident one. For tamper-evidence, pair it with a PRESS or IHS Liner.

Which caps is it compatible with?

Aluminum and TIN caps in 38/400 and 45/400 sizes.

  • Storage: Keep in a cool, dry place away from direct sunlight and humidity, in the original packaging until use.
  • Application: Insert into the cap before capping; the liner is sized to sit securely without adhesive, so no special equipment is needed.
  • Compatibility: Suitable for acids, alkalis, solvents, alcohols, oils, household cosmetics, and aqueous products; does not alter product taste or odor.
  • Shelf life: Stable under normal storage conditions with low moisture transmission for reliable long-term protection.